Caplugs offers a range of high-quality hose wraps that reduce the risk of damage to hoses and cables due to accidental impact, abrasion, weather conditions, extreme temperatures, leaks, and kinking. Hose protection is used in industrial machinery and technical installations to shield hoses, cables and pipes. This blog post explains the importance of protecting essential components, and presents the versatility of Caplugs hose wraps in diverse industries.
Protecting essential components
Just like the veins in a human body, hoses, pipes, cables, and wiring harnesses are essential components for transporting hydraulics, fuel, compressed air, power, or data. And like a damaged artery wall, worn-out or heat-damaged hoses and cable insulation can cause dangerous situations, such as fire, short circuits, and environmental pollution caused by leakage.
The personal safety of passengers on buses, trains, or planes relies on the integrity of the cables and hoses installed on the vehicles or aircraft. In the chemical and aerospace industries, it is crucial that hoses can withstand extreme conditions, such as temperatures from -55°C to +120°C (Fire-Sleeves up to +260°C), and are protected from corrosive substances like acids and alkalis. High-quality plastic wraps are, therefore, fundamental components of industrial machinery and technical installations.
How to choose the right spiral hose wrap
In the field, Caplugs hose wraps often serve multiple purposes. Whether it is hydraulic hoses in machines, compressed air lines, or electronic or data cables – Caplugs has the most suitable hose protection solution for every application.
Here is an overview of the Caplug hose wrap range:
- Safe-Spiral and Pig’s Tail™ – a protective spiral wrap to bundle and protect pneumatic and hydraulic hoses in various industries.
- Safe-Spiral DUO – The Safe-Spiral DUO is a distinctive spiral hose protection product with a dual-colour design to aid the swift identification of hoses, especially when time is of the essence.
- Safe-Spiral BIO – A pioneering bio-based plastic hose protection guard that seamlessly blends functionality with sustainability.
- Safe-Spiral ECO – Safe-Spiral ECO, manufactured from 100% recycled high density polyethylene, is an innovative hose guard solution for eco-conscious companies looking to balance reliability and durability with sustainability.
- Safe-Spiral ABRA – DUO Colour spiral ABRA is a specialised protective spiral wrap that helps identify early signs of abrasion or heavy blows, enabling a timely replacement to be installed.
- Safe-Spiral ASTA – Safe-Spiral ASTA is a permanently antistatic spiral which is designed for explosive surroundings, like underground mines and other special environments that demand conductivity.
- Safe-Spiral MINE+ – The Safe-Spiral MINE + is flame-retardant and permanently antistatic (FRAS), making it best suitable for protection against mechanical abrasion of hydraulic hoses in underground mining machinery and mining appliances. It is accepted by the Mine Safety and Health Administration.
- Safe-Spiral “YOUR BRAND” – The branded Safe-Spiral hose wrap enables organisations to enhance their brand visibility while ensuring the protection of their hoses, cables, and wires. The hose protection spirals can be laser-marked with a brand or logo, using the corporate colours and design.
- Safe-Spiral GLOW – This hose protection wrap is designed to glow in the dark, ensuring visibility in low-light conditions, which can be crucial in certain operational environments.
- Pig’s Tail™ Rail – a spiral hose to protect hydraulic hoses. It meets the harsh working conditions and stringent requirements of the railway industry.
- FRAS Pig’s Tail™ Anti-Static – a fire-resistant, anti-static (FRAS) spiral binding that protects against damage caused by static discharge or fire.
- Metal protection spiral – for the most extreme and heavy-duty applications, such as in mining and quarrying.
Standard and customised hose protection
The Caplugs plastic spiral hose wraps have specific applications and distinctive qualities, some of which are listed in our catalogue. However, experience has shown that machine builders, manufacturers, and product developers often include the selection of hose protection or cable management products right from the design phase.
Caplugs product engineers provide expert design and material selection advice to create customised hose protection solutions. Please contact us for more information.